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How to select cutting fluid filtration equipment
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How to select cutting fluid filtration equipment
Modern metal processing is inseparable from the cooling and lubrication of cutting fluid. However, the cutting fluid is very easy to be polluted by guide rail oil and particles, which brings many problems:
The deterioration of cutting fluid causes expensive pollution and miscellaneous treatment costs (purchase cost of raw liquid and outsourcing cost of waste liquid)
The machining accuracy and yield of the workpiece damaged by particles decrease
Large amount of shutdown time due to waste liquid disposal
Micro particles cause serious tool sticking and tool loss
The bacteria in the liquid cause allergy and skin diseases of workers
The oil slick produces a lot of oil mist in processing and the workshop environment is poor
Problems faced by enterprises:
EPA crack down on illegal and disorderly disposal
Enterprises face the problem of treatment cost of waste liquid and waste residue
If no measures are taken, profits will continue to decline
Hope to reduce the cost of waste liquid treatment, etc
Choosing Licheng is to reduce consumption and increase production.
Our single oil filter has a processing capacity of 6000l / h, which can meet the recycling of cutting fluid in the liquid tank of 30-50 machine tools
The compact mobile device is adopted, and the switching between liquid tanks of different machine tools is light and fast
Three phase centrifugal separation is completed in one step to remove dirty oil and solid impurities in time,
High separation efficiency
Liquid phase recovery: higher than 95%, reducing the generation of waste liquid
Oil phase recovery: more than 90%, waste oil shall be treated intensively
Timely separation and reuse, improve machining quality and reduce cutting fluid consumption
No filter element consumables, low maintenance and replacement cost
PLC control, simple operation and convenient maintenance
Before separation: the content of waste oil is about 5% and the content of impurities is about 1%
After separation, the content of waste oil is reduced to less than 0.5% and the content of solid particles is reduced to less than 0.1%
Estimation of waste liquid treatment savings: 135-135 / 1.5 = 450000 yuan (estimated according to the time of extending the service life by half)
Estimation of cutting fluid consumption saving: 100-100 / 1.5 = 330000 yuan (estimated according to half of the service life extension)
Estimated reduction of online filter element, filter paper and other consumables: 150000 yuan
That is, the total cost can be saved by at least 930000 / year, which can reduce the cost by 33%
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